Allen-Bradley PLC Programming and Applications in Manufacturing Training Course
AB PLCs (Allen-Bradley Programmable Logic Controllers) are a critical component in modern manufacturing automation.
This instructor-led, live training (online or onsite) is aimed at beginner-level to intermediate-level engineers and technicians who wish to master the fundamentals of AB PLCs and apply them to real-world manufacturing scenarios.
By the end of this training, participants will be able to:
- Understand the role and applications of AB PLCs in the manufacturing industry.
- Program AB PLCs using RSLogix 5000/Studio 5000.
- Troubleshoot common issues and perform maintenance on PLC systems.
- Design and implement a PLC-controlled system for a manufacturing process.
- Demonstrate proficiency in PLC programming through a practical project.
Format of the Course
- Interactive lecture and discussion.
- Lots of exercises and practice.
- Hands-on implementation in a live-lab environment.
Course Customization Options
- To request a customized training for this course, please contact us to arrange.
Course Outline
Introduction to PLCs
- Overview of PLCs in manufacturing
- History and evolution of PLCs
- Components of AB PLC systems
- Understanding the role of PLCs in automation
Basics of Electrical Systems
- Electrical fundamentals
- Reading and interpreting electrical diagrams
- Safety precautions and standards
AB PLC Hardware
- Introduction to Allen-Bradley PLC hardware
- Setting up a PLC rack
- I/O modules and wiring
- Hands-on: Building a basic PLC setup
PLC Software and Programming Environment
- Introduction to RSLogix 5000/Studio 5000
- Navigating the software environment
- Creating and managing projects
Ladder Logic Programming
- Basics of ladder logic
- Commonly used instructions
- Developing simple control circuits
- Hands-on: Writing your first ladder logic program
Advanced Programming Concepts
- Timers and counters
- Data handling and processing
- Program control instructions
Human-Machine Interfaces (HMIs)
- Principles of HMI
- Designing and configuring HMI screens
- Integrating HMI with PLC systems
Troubleshooting and Maintenance
- Diagnosing common PLC problems
- Preventive maintenance practices
- Firmware updates and backups
Project Work
- Planning and designing a PLC-controlled system
- Implementing a mini project
- Assessment and feedback
Summary and Next Steps
Requirements
- Basic knowledge of electrical principles
- Familiarity with industrial equipment
- Understanding of mechanical devices and systems
Audience
- Engineers
- Technicians
Need help picking the right course?
macao@nobleprog.com or +852 81990613
Allen-Bradley PLC Programming and Applications in Manufacturing Training Course - Enquiry
Allen-Bradley PLC Programming and Applications in Manufacturing - Consultancy Enquiry
Testimonials (2)
All in general
Daniele Donzelli - ITT ITALIA S.r.l.
Course - CANoe for CAN Compact Training
PLC basic knowledge
Bartosz - Phillips-Medisize Poland
Course - Introduction to OMRON PLC programming
Related Courses
Allen Bradley Ethernet-Based Device Integration and Communication
21 HoursThe Allen Bradley platform is a widely adopted industrial automation ecosystem used to configure, control, and integrate PLCs, HMIs, and networked devices.
This instructor-led, live training (online or onsite) is aimed at intermediate-level automation professionals who wish to interconnect and integrate Allen Bradley automation devices using Ethernet for seamless communication across PLCs, HMIs, servers, and routers.
By the end of this training, participants will be prepared to:
- Configure Ethernet-based communication within the Allen Bradley ecosystem.
- Integrate PLCs, HMIs, servers, and routers using common communication protocols.
- Implement real-world network topologies for automation systems.
- Troubleshoot device connectivity and data exchange issues.
Format of the Course
- Guided instruction with demonstrations using Allen Bradley tools.
- Hands-on integration exercises with Ethernet-connected devices.
- Practical configuration and testing in a live-lab environment.
Course Customization Options
- Customized training versions can be arranged based on specific device models or network architectures.
Introduction to AI in Smart Factories and Industrial Automation
14 HoursAI in Smart Factories is the application of artificial intelligence to automate, monitor, and optimize industrial operations in real time.
This instructor-led, live training (online or onsite) is aimed at beginner-level decision-makers and technical leads who wish to gain a strategic and practical introduction to how AI can be leveraged in smart factory environments.
By the end of this training, participants will be able to:
- Understand the core principles of AI and machine learning.
- Identify key AI use cases in manufacturing and automation.
- Explore how AI supports predictive maintenance, quality control, and process optimization.
- Evaluate the steps involved in launching AI-driven initiatives.
Format of the Course
- Interactive lecture and discussion.
- Real-world case studies and group exercises.
- Strategic frameworks and implementation guidance.
Course Customization Options
- To request a customized training for this course, please contact us to arrange.
CANoe for CAN Compact Training
28 HoursCANoe is a comprehensive software tool developed by Vector that is used for the development, testing, and analysis of in-vehicle networks and ECUs, especially those using the CAN (Controller Area Network) protocol.
This instructor-led, live training (online or onsite) is aimed at beginner-level to intermediate-level automotive engineers and testers who wish to use CANoe to simulate, test, and analyze CAN-based communication systems..
By the end of this training, participants will be able to:
- Install and configure CANoe and its components
- Understand CAN protocol fundamentals and message framing
- Create simulations for ECUs and CAN networks using CAPL scripting
- Monitor, analyze, and debug CAN traffic effectively
Programming and Operating Fanuc and Epson Robots
14 HoursThis instructor-led, live training in Macao (online or onsite) is aimed at intermediate-level to advanced-level engineers and technicians who wish to learn how to program, operate, and optimize Fanuc and Epson robotic systems for industrial applications.
By the end of this training, participants will be able to:
- Understand the architecture and functionalities of Fanuc and Epson robots.
- Program robot movements, logic, and sensor integrations.
- Implement safety protocols and troubleshooting techniques.
- Optimize robotic workflows for improved efficiency.
Industrial Robotics Automation: ROS-PLC Integration & Digital Twins
28 HoursIndustrial Robotics Automation: ROS-PLC Integration & Digital Twins is a hands-on course focused on bridging industrial automation with modern robotics frameworks. Participants will learn to integrate ROS-based robotic systems with PLCs for synchronized operations and explore digital twin environments to simulate, monitor, and optimize production processes. The course emphasizes interoperability, real-time control, and predictive analysis using digital replicas of physical systems.
This instructor-led, live training (online or onsite) is aimed at intermediate-level professionals who wish to build practical skills in connecting ROS-controlled robots with PLC environments and implementing digital twins for automation and manufacturing optimization.
By the end of this training, participants will be able to:
- Understand communication protocols between ROS and PLC systems.
- Implement real-time data exchange between robots and industrial controllers.
- Develop digital twins for monitoring, testing, and process simulation.
- Integrate sensors, actuators, and robotic manipulators within industrial workflows.
- Design and validate industrial automation systems using hybrid simulation environments.
Format of the Course
- Interactive lecture and architecture walkthroughs.
- Hands-on exercises integrating ROS and PLC systems.
- Simulation and digital twin project implementation.
Course Customization Options
- To request a customized training for this course, please contact us to arrange.
LS Electric XGT Series PLC Hardware Configuration and Management
14 HoursThis instructor-led, live training in Macao (online or onsite) is aimed at beginner-level / intermediate-level / advanced-level engineers and technicians who wish to use XGT Series PLCs to configure hardware, manage modules, and maintain stable PLC systems.
By the end of this training, participants will be able to: identify XGT hardware components, configure PLC system modules, perform backup and diagnostic tasks, and troubleshoot common hardware issues.
LS Electric XG5000 PLC Programming and Diagnostics
14 HoursThis instructor-led, live training in Macao (online or onsite) is aimed at PLC users who wish to use XG5000 to create, test, download, monitor, and troubleshoot PLC programs.
By the end of this training, participants will be able to: create and manage projects, configure hardware and communications, develop ladder logic, and diagnose PLC faults.
Omron PLC Motion Control with Sysmac Studio
14 HoursThis instructor-led, live training in Macao (online or onsite) is aimed at intermediate-level automation engineers and control system designers who wish to implement motion control solutions using Omron PLCs.
By the end of this training, participants will be able to:
- Understand fundamental motion control concepts and their applications.
- Configure motion hardware and software in Sysmac Studio.
- Program and optimize single-axis and multi-axis motion control.
- Implement coordinated motion strategies, including interpolation and synchronization.
Omron PLC with Sysmac Studio
35 HoursThis instructor-led, live training in Macao (online or onsite) is aimed at automation engineers and control system designers who wish to configure, program, and commission Omron Sysmac systems covering NJ/NX controllers, EtherCAT networking, G5/1S/1SA servo drives, NA Series HMI, and NX safety hardware.
Introduction to OMRON PLC programming
21 HoursThis course introduces the student to the basics of Programmable Logic Controllers (PLC). After the discussion of the fundamental concept of PLCs the basic Ladder Diagram instructions are learned and practiced in Industrial Automation tasks. Audience - Electrical Specialists - Mechanical Engineers - Programmers with interest in Industrial Automation
Remote Terminal Unit (RTU) Configuration for Automation and Control Power Systems
21 HoursA Remote Terminal Unit (RTU) is a critical field device used to collect data, transmit signals, and execute control commands within automation and power system networks.
This instructor-led, live training (online or onsite) is aimed at intermediate-level professionals who wish to configure RTUs for automation and control operations within power cell environments.
By the end of this training, participants will be equipped to:
- Set up RTU hardware and map input/output channels correctly.
- Configure communication parameters for integration with SCADA and control systems.
- Implement logic, alarms, and control strategies within RTU platforms.
- Troubleshoot RTU performance and communication issues effectively.
Format of the Course
- Instructor-guided presentations with real-world examples.
- Hands-on configuration activities and practical exercises.
- Live demonstrations of RTU communication and control workflows.
Course Customization Options
- Customized course versions are available based on specific RTU hardware models or control environments.
Smart Robots for Developers
84 HoursA Smart Robot is an Artificial Intelligence (AI) system that can learn from its environment and its experience and build on its capabilities based on that knowledge. Smart Robots can collaborate with humans, working along-side them and learning from their behavior. Furthermore, they have the capacity for not only manual labor, but cognitive tasks as well. In addition to physical robots, Smart Robots can also be purely software based, residing in a computer as a software application with no moving parts or physical interaction with the world.
In this instructor-led, live training, participants will learn the different technologies, frameworks and techniques for programming different types of mechanical Smart Robots, then apply this knowledge to complete their own Smart Robot projects.
The course is divided into 4 sections, each consisting of three days of lectures, discussions, and hands-on robot development in a live lab environment. Each section will conclude with a practical hands-on project to allow participants to practice and demonstrate their acquired knowledge.
The target hardware for this course will be simulated in 3D through simulation software. The ROS (Robot Operating System) open-source framework, C++ and Python will be used for programming the robots.
By the end of this training, participants will be able to:
- Understand the key concepts used in robotic technologies
- Understand and manage the interaction between software and hardware in a robotic system
- Understand and implement the software components that underpin Smart Robots
- Build and operate a simulated mechanical Smart Robot that can see, sense, process, grasp, navigate, and interact with humans through voice
- Extend a Smart Robot's ability to perform complex tasks through Deep Learning
- Test and troubleshoot a Smart Robot in realistic scenarios
Audience
- Developers
- Engineers
Format of the course
- Part lecture, part discussion, exercises and heavy hands-on practice
Note
- To customize any part of this course (programming language, robot model, etc.) please contact us to arrange.